Thermocouple Welding Machine

A compact, production-ready welding system combining TIG sheath welding and capacitance discharge (CD) conductor welding into a single precision workstation for thermocouple manufacture. The machine delivers micrometer-accurate weld positioning and consistent weld quality across a wide range of cable diameters. Wear-resistant Elkonite jaw sets are used to withstand the thermal and electrical demands of both TIG and CD welding, ensuring long service life in production environments. A Nikon stereoscopic microscope with high-intensity LED ring illumination provides clear inspection of the weld zone, while a dedicated welding-glass viewing window allows real-time observation during operation. Designed for sustained duty, the system incorporates active forced-air cooling and electrically over-rated key components for reliability.